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How much does it cost to enter metal additive manufacturing: the real CAPEX and the three ways to get around it

· 5 min read · Samylabs

The machine itself is, at most, a third of the cost. And the other third and a half—heat treatment, cutting, metrology, powder control, qualified personnel—is what kills projects that were technically sound, because it doesn't appear in any bid.

Before we break it down, a clarification that changes everything: the price of fusion equipment varies by a factor of five depending on its class. A large-platform industrial machine with multiple lasers costs several hundred thousand euros. A compact, single-laser machine, the kind that fits through a standard door and runs on 230V power, is in a completely different price range: ours have been listed in the region of €130,000 to €150,000.

It's not a commercial distinction. It's the difference between a project that needs a board of directors and one that's decided by a plant manager.

The breakdown that does not appear in the machine offer

An equipment quote includes the price of the equipment itself. The necessary surrounding infrastructure is rarely quoted together, which is why it's surprising. These are the line items, with indicative price ranges for a single-machine installation. The first two are alternatives to each other and cannot be combined:

Item Order of magnitude Why it is compulsory
LPBF equipment, compact machine 130.000–200.000 € One laser, medium platform, simple installation.
LPBF equipment, industrial machine 350.000–600.000 € Large platform or several lasers. It multiplies the installation too.
Fitting out and installation 25.000–60.000 € Extraction, ATEX, gases, raised floor, electrics.
Thermal post-processing 60.000–150.000 € Without stress relief there is no dimensionally stable part.
Platform separation 30.000–90.000 € Wire EDM or band saw depending on the part.
Powder handling 20.000–60.000 € Sieving, transfer, inert storage, certified extraction.
Metrology and inspection 25.000–80.000 € Density, dimensional, and traceability if the customer demands it.
Initial powder stock 15.000–50.000 € Per alloy. And one alloy is no use for the next.
Training and start-up 20.000–60.000 € Six to twelve months until producing with reasonable scrap.

To that we must add the cash flow: between the signing of the equipment order and the first invoiceable part, nine months pass, being optimistic.

The problem is not the amount, it's the shape of the curve.

With an industrial machine, a CAPEX of that size forces you to decide today on the volume for the next five years. And that's precisely the decision no one can honestly make when starting out in additive manufacturing, because the parts portfolio doesn't yet exist: it's discovered through manufacturing.

This creates the vicious cycle we see in almost every company that approaches us: they don't buy because they lack the volume, and they can't achieve the volume because they can't manufacture to demonstrate it. The project remains stuck in a permanent pilot phase, with two demonstration units and no customers.

Breaking that cycle doesn't require a machine. It requires access to capacity, which is something else entirely.

The three entry routes, compared

Buy machine Order from a network Be a network node
Initial outlay High None Medium
Time to first part 9–12 months Days 4–6 months
Cost per part Lowest, if there is a load Highest, but known in advance Low, and with third-party revenue
Risk if volume is not reached Maximum None Shared
Control over the process Total None Total
Who is a good fit? Already committed and recurring volume Who validates parts and the market Shop floor with its own load and free space

All three are legitimate and not mutually exclusive: the natural sequence is to order while the validation process is underway, and then buy when the budget justifies the machine. What doesn't make sense is starting with the end.

What do we do with this

We manufacture LPBF machines, so purchasing is our traditional way of doing things. But we've set up the other two options because, for our own customers, they were the missing entry point:

  • AdditiveDelivery manufactures the part without any purchase from anyone. The order is automatically assigned to a shop floor in the network that has an ALBA machine with a slot, and the part arrives already manufactured. The price is not auctioned: it is calculated by the quoting tool, plus an agreed-upon margin, plus shipping. The same part costs the same regardless of who manufactures it.
  • SamyQuote displays the number before the commitment. It estimates the cost of a part based on its geometry, material, and quantity, allowing a quote to be given to an end customer even before it has been manufactured.
  • The shop floor network is the third option: those who already have an ALBA machine installed, or want one, can monetize their free time by manufacturing for orders received through us. The machine ceases to be a fixed cost waiting for a load.

In summary

The capital expenditure (CAPEX) of metal additive manufacturing is real and high, but it's no longer the mandatory price to pay for production. Today, you can validate a part, quote it to a client, and deliver it in a short run without having invested a single euro in equipment, and then buy the machine later, once the volume is proven and the decision is based on simple calculations rather than a leap of faith.

The figures in this article are industry-wide orders of magnitude to help you make a decision, not a quote. The price for your specific part is provided by the quoting tool.

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How the price of a part is formed and what really drives it can be found in how much does a metal-printed part really cost. And if the decision you face is buying equipment, the twelve questions that will guide you are in how to choose a metal-printed 3D printer.

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