3D printer in metal · LPBF

ALBA 500

Unlimited production

The industrial evolution of the ALBA 300. It almost quadruples the printing volume, increases to 500 W of laser power and dispenses powder in both directions, so that the laser also works on the return path.

SAMYLABS ALBA 500 Metal 3D Printer, 500W Industrial LPBF Machine
500 WLaser power
250×250×300Print volume, mm
+77 %Hourly productivity compared to ALBA 300
Double bypassFiltration
CE · ATEXCertifications
01 Specs

Full technical specifications.

None of this is in an image or a PDF. It's in HTML, so you can copy, compare, and paste it into your report.

Full technical specifications 13 specifications in HTML, so you can copy and compare them View specifications
Full technical specifications.
Laser power500 W
Wavelength1080 nm
Print volume250 × 250 × 300 mm
Layer thickness20–100 µm
Spot diameter< 100 µm
Scan speed2 m/s
Filtration unitDouble and continuous: the filter is changed without stopping printing.
HopperOutside the build chamber, for faster cleaning
Shielding gasArgon or nitrogen
Oxygen in chamber300 ppm
Power supply230 V · 50–60 Hz · 2.7 kW
Dimensions745 × 1950 × 1940 mm
Weight, excluding powder800 kg
SoftwareSamyStudio, slicing and control integrated into the machine
CertificationsCE and ATEX
ManufacturingSpain
A316LStainless steel
C300Tool steel
Ni718Inconel
AlSi10MgAluminium
Ti6Al4VTitanium
CoCrCobalt chromium
GRCop-42Copper

Open parameterization: you can use powder from different manufacturers, develop your own material parameter sets, and take them with you. The seven alloys are machine-processed, which is not the same as having a closed, guaranteed set of parameters for any geometry: that's adjusted for each application.

02 Actual measurements

Does it fit?

The three dimensioned views of the ALBA 500. Compare them with those of the 300: it's not the same stretched casing, it's a different machine.

Dimensioned drawing of the ALBA 500 metal 3D printer: front, side and top views, with dimensions 745, 1950 and 1940 mm
ALBA 500 · Front, side and plan views. Dimensions in millimeters.
Width
745 mm It continues to pass through a standard 800 mm door, with 500 W inside.
Depth
1950 mm 400 mm deeper than the ALBA 300. What you see in the plan confirms what the data sheet says: they are two different casings, not one stretched out.
High
1940 mm Nine centimeters taller than the 300. It still fits in a 2.5m ceiling.
Weight, excluding powder
800 kg Wheels for moving it and adjustable feet for leveling it, just like the 300.

The plan and the table match perfectly. And the weight is not a typo either: Samylabs confirms that both ALBA models weigh 800 kg despite the size difference.

03 Before the truck arrives

What is needed to install it?

Half of the projects that get delayed aren't delayed by the machine: they're delayed by the meeting room. Here's the list, so you have it sorted out before signing, not after.

SAMYLABS ATEX room with a complete LPBF installation around the ALBA 500 metal 3D printer: Garbi screener, Delfin vacuum cleaner with cyclone separator, Samylifter elevator, duct extraction and closed SamyPowder powder containers on shelving, under ATEX protected area signage
A complete installation, for reactive powders and with an ATEX-compliant room: the machine, the Garbi screening system, the Delfin vacuum cleaner with cyclone separator, the Samylifter for moving the plates, the enclosed powder collection system, and the ducted extraction system. The machine is just one part.
  1. 01

    It fits through the door

    745 mm front

    It fits through a standard 800mm doorway. Measure the entire path, not just the front door: corridors, turns, elevator, and headroom. Discovering this on delivery day means a crane.

  2. 02

    Current

    230 V single-phase · 50–60 Hz · 2.7 kW

    It plugs in: no three-phase power or electrical work required. What you do need to check is that the electrical panel can handle the combined load of the machine, the post-processing oven, the compressor, and the air conditioning.

  3. 03

    Inert gas

    Argon or nitrogen

    Bottle, battery with ramp, or tank, depending on consumption. And one thing that's always forgotten: argon displaces oxygen, so the room needs ventilation and, depending on the installation and local regulations, oxygen detection.

  4. 04

    Soil and site

    800 kg on 745 mm × 1950 mm

    Level, with load capacity and no vibrations nearby—not from a press, an overhead crane, or a forklift unloading. And space all around, not just underneath: it needs to be possible to open it, remove the tank, change filters, and allow the technician to enter.

  5. 05

    The powder zone

    A separate surface

    Load, unload, sieve, and store, using dedicated vacuuming—not a shop floor vacuum—and in a closed, dry, and labeled storage area. With titanium or aluminium, all of this falls under ATEX regulations.

  6. 06

    Filters and residue

    A site and a procedure

    The process generates metallic fumes and condensates that remain in the filters. It's essential to have a place to change them and a designated disposal site for the residue, which, with reactive alloys, is hazardous waste.

  7. 07

    Atmosphere

    Stable temperature and humidity

    cleanroom isn't necessary; what's needed is to prevent grinding powder from falling into the vat. Humidity spoils the powder, and spoiled powder spoils the workpieces. And the machine heats up the room: if the shop floor is already struggling in the summer, expect that.

  8. 08

    What's not on anyone's list

    Post-processing and people

    A single LPBF machine doesn't deliver parts: it requires a stress-relieving furnace, a cutting tool to separate the machine from the platform, a bench for removing supports, and access to machining equipment. And someone responsible for the machine, trained, preferably two.

This is the short version. The long version, with the nine questions to take to the maintenance meeting, is in what's needed in your shop floor. And if you'd prefer to review it with someone who has done the installation before, write to us.

04 Installed

The machine, in its place.

How it is installed and what is inside the build chamber.

ALBA 500 metal 3D printer installed and operational in a shop floor
On the ground floor. It enters through a standard door and requires no construction work.
Interior of the ALBA 500 build chamber with the SamyFlex module fitted: recoater, guide rails and the reduced platform
Inside the chamber, with the SamyFlex module fitted: recoater, guide rails and the smaller platform in the centre.
Inside

What lies behind the metal sheets.

The same machine with the sides removed. At the top left, the manufacturing chamber with its door open and the two gloves; this is where work is done without opening the circuit. Above it, the powder hopper and its dosing system. To the right, the two high-capacity filters that remove fumes and metallic condensate from the process gas: these are what allow long, continuous build runs. Below, the valves and containers where the removed powder is collected. And in the cabinet on the right, the control and cooling systems.

Cutaway view of the ALBA 500 with the sides removed: manufacturing chamber with gloves, powder hopper, two large capacity filters, valves with collection cans and control cabinet
ALBA 500 with the sides removed. The same machine that appears closed in the image above.
05 Inside · ATEX

Classified inside, zone by zone.

The cutout doesn't color-code circuits: it colors ATEX zones. Orange indicates Zone 21, green Zone 22. And it also reveals what truly distinguishes this machine from the 300.

Cutaway view of the SAMYLABS ALBA 500 metal 3D printer with its ATEX classification by volume: in orange, classified as Zone 21, the dispensing hopper and the powder collection bins; in green, classified as Zone 22, the build chamber, the inert gas circuit and the two filters
In orange, Zone 21. In green, Zone 22. The classification is of the machine, not the room.
In orange · Zone 21
Hopper and collection bins Zone 21 is the area where an explosive powder atmosphere may occasionally form during normal operation. It encompasses the two points where powder is handled: the entry point at the top and the point where excess powder falls below.
In green · Zone 22
Build chamber, gas circuit and filters Zone 22 is the area where poisoning is unlikely to occur under normal operating conditions and, if it does occur, it is short-lived. It is the volume that operates under a closed and inert atmosphere.
The two green cylinders
Double filter One part is changed without stopping the printing process. This allows for a thirty-hour build without opening anything along the way, and it's the real difference with the ALBA 300, which does require one part.
Bottom right
Laser cooling It goes inside the machine itself. In others, you have to reserve space next to it for a separate cabinet, and that changes the layout of the room.

This isn't an illustration: it's the volume classification required for a prevention plan. It's what allows you to choose the surrounding equipment and draft the explosion protection document without having to classify the machine yourself. What each zone means and what it requires is explained in ATEX and reactive powders. The same cut of the ALBA 300 uses only one filter instead of two.

06 Software and ecosystem

The machine doesn't end with the casing.

The ALBA 500 shares the same control architecture and software as the 300: SamyStudio, written by us and running on the machine itself. A job prepared for one platform can be transferred to the other without changing the tool or parameter logic.

With a larger build volume, powder handling weighs more: the GARBI sieve lets you recover it in a closed circuit, inerted and without handling the material. The available alloys, in the materials catalogue.

The advantage of having developed the complete technology is precisely this: the parts fit together because they are from the same company.

07 Measured productivity

The same part, both machines.

This isn't a catalog estimate: it's the same part number built into both machines. The photos are of those two build plates.

ALBA 300 build plate with eighteen printed metal shells
ALBA 300 · 18 pieces in a build
ALBA 500 build plate with fifty-four printed metal cartridges
ALBA 500 · 54 pieces in the same build
The figures

77% more parts per hour.

 ALBA 300ALBA 500
Print VolumeØ160 × 200 mm250 × 250 × 300 mm
Parts per build1854
Total time22 h37 h
Time per part73 min41 min
Parts per hour0.81.5

The ALBA 500 doesn't work faster layer by layer; it simply fits more material on the build plate. That's why the entire assembly takes longer—37 hours compared to 22—yet each individual part comes out in just over half the time. This is the calculation that determines whether a machine will give you the production output you need, and it's the one you should do with your own part before making a choice.

The figures above come from that specific build, with that geometry. With another part they change: estimate it with yours.

08 Manufactured in an ALBA 500

Large parts, in one part.

Printed metal ring held with both hands
Turbomachine impeller · complex geometry printed in one part, without assembly
Lightweight part with internal grid structure printed in metal
Internal lattice structure · lightening and heat exchange in the same part
Samylabs machine room
Our machine room. Here, every piece of equipment is assembled, calibrated, and tested.
Before deciding

Bring us your part and we'll print it on an ALBA 500.

If you're considering moving into production, the question isn't how many watts the machine has. It's how many of your parts fit on a build plate and how long it takes. We calculate that using your geometry.

Request your session
  1. You send us the geometry, or you bring it with you.
  2. We calculate how many parts fit per build plate and the time per part.
  3. We print it free of charge
  4. You get the part, the analysis, and the numbers