Metal powder for LPBF

Seven alloys, and the machine doesn't tie you to any of them.

Stainless steel, tool steel, nickel, titanium, aluminium, cobalt, chromium, and copper. All produced by inert gas atomization, with the sphericity and particle size required for powder bed laser melting.

And one decision that comes before the list: the parameterization of ALBA machines is open. You can work with our powder or with that of another supplier, and develop your own parameters. A captive consumable makes the customer a hostage.

The seven

The catalog at a glance.

The seven SamyPowder alloys with their designations: A316L stainless steel, C300 tool steel, Ni718 nickel-chromium, AlSi10Mg aluminium, Ti6Al4V titanium, CoCr cobalt-chromium, and GRCop-42 copper
Labels provided by Samylabs. C300, Fe-2709, and A12709 are the same alloy—maraging tool steel—designated differently by each manufacturer.
Price

How much does a kilo cost?

List price per kilo, excluding VAT and excluding carriage. The real price depends on the quantity: these figures are the starting reference and come down by volume, so for an order of several containers or of more than one alloy what counts is the quotation, not this table.

AlloyDesignationPVP per kilo
Stainless steelA316L€47.00
Tool steelC300 · Fe-270980.00 €
Nickel-chromiumNi718€95.00
AluminiumAlSi10Mg.01€47.00
Grade titanium 23Ti6Al4V ELI · 15–45 µm€234.00
Titanium grade 5Ti6Al4V · 15–45 µm234.00 €
Cobalt-chromiumCoCr€157.00
CopperGRCop-42 · Cu-Cr-Nb€218.00

The two titaniums cost the same because the price is set by the powder, not the grade: grade 23 is ELI, with reduced interstitials, the one used in implants; grade 5 is the structural one. You choose by application, not by price.

The format changes the price

The formats range from 3.6 L containers to pallets, and the packaging affects the price per kilo: it's best to specify the quantity you need when ordering. GRCop-42 copper is the most recent addition to the catalog and is already sold as a powder, at the list price shown in the table.

How to choose

Four questions and almost always only one alloy remains.

At what temperature does the part operate?

Above a sustained temperature of around 500 °C, the discussion narrows to Ni718. Below that, the whole range opens up. It's the question that eliminates the most candidates at once.

Does weight rule or resistance rule?

If weight is the primary concern and the budget allows, choose Ti-6Al-4V. If weight is the primary concern but not the budget, choose AlSi10Mg. If strength is the primary concern and the part is unlikely to explode, choose steel.

Does it touch the human body or does it touch wear and tear?

CoCr and Ti-6Al-4V are biocompatible. For pure wear without biological contact, tool steel is usually cheaper.

Does it need to dissipate heat?

AlSi10Mg is used for most applications. GRCop-42 is used when it also needs to withstand temperature and pressure, which is where aluminium fails.

02 Why these seven and not just any seven?

The metal has to absorb the laser light.

An LPBF machine doesn't melt powder with ambient heat; it melts it with a laser of a specific wavelength. And each metal absorbs that wavelength very differently. Those that don't absorb it reflect it, and without absorption, there's no molten bath.

The ALBA laser is a fiber optic laser, between 1064 and 1080 nm: the marked band on the graph. That's where you need to look at each curve.

See the data as a table
WavelengthSteelIronMolybdenumAluminiumCopperGoldSilver
254 nm · · · 30 % · · ·
323 nm · · · 8,6 % · · ·
423 nm · · · 7,9 % · · 15,1 %
561 nm · · · · 30 % 10,5 % 2,4 %
715 nm · · · 8,3 % 3,2 % 4,2 % 0,9 %
953 nm · · · 9,7 % 1,4 % 1,1 % 0,2 %
1,24 µm · 28,1 % · 4,6 % 1 % 0,5 % 0,2 %
1,61 µm · 24,8 % · 3,1 % 1 % 0,5 % 0,2 %
2,1 µm 27,4 % · · · 0,9 % 0,5 % 0,2 %
2,74 µm 23,9 % 17,1 % 5,2 % 2 % 0,8 % 0,5 % 0,2 %
3,58 µm 21,6 % 14,3 % 3,7 % 1,9 % 0,7 % 0,5 % 0,2 %
4,64 µm 19 % 11,9 % 3 % 1,7 % 0,7 % 0,5 % 0,2 %
6,07 µm 14,3 % 8,8 % 2,3 % 1,5 % 0,4 % 0,5 % 0,2 %
8,17 µm 10,9 % 5,5 % 1,8 % 1,2 % 0,4 % 0,5 % 0,2 %
10,18 µm 9,6 % 4,7 % 1,5 % 1,1 % 0,4 % 0,5 % 0,2 %
13,41 µm 9,1 % 4,8 % 1,4 % 0,9 % 0,3 % 0,5 % ·
The absorption of each metal depends on the laser wavelength. Hover your cursor or finger over it to see how much each metal absorbs at that point. The scale goes up to 30%: each curve begins where it intersects the scale, and anything above that point—steel in the green range, copper in the ultraviolet—absorbs even more.
Our laser
1064-1080 nm Fiber laser. It is the marked strip on the graph, and it is the vertical line along which all curves must be cut.
Steel, iron and molybdenum
They absorb well In that band iron is around 30 % and steel goes off the top. That is why A316L, C300 and Ni718 are the comfortable materials for this machine: the physics is on your side.
Aluminium
Much less Around 6 % at that wavelength, several times less than steel. It works —AlSi10Mg is in the catalogue— but it asks for more power and finer parameters.
Pure copper, gold, and silver
Next to nothing Below 1% on polished surfaces: at 1080 nm the light turns against them. At 532 nm green, the same curve spikes, and that's why printing pure copper requires a different laser—and that requires a different machine, not different parameters.
The GRCop-42 does fit.
It's an alloy, not pure copper. Confirmed by Samylabs: it contains a portion of radiation-absorbing material and a high copper content, but it's not pure copper. That's why a copper alloy can penetrate where pure copper cannot.

The curve is plotted point by point from the reference sheet Samylabs gave us, and then checked against published industry values: at 1064–1080 nm, laser manufacturers' tables give around 32–35 % for steel and 8 % for aluminium, which is what comes out here. Two warnings, because they matter: the curves are for a polished surface and a powder bed absorbs considerably more —the light bounces several times between particles before it can escape—; and the sheet only reaches 30 %, so anything above that is not drawn. It is useful for grasping the order of magnitude and for knowing what to ask of a machine before buying it, not for calculating parameters: those for each alloy come out of the laboratory and live in SamyStudio.

03 The consumable

How the powder arrives.

The container is labeled by alloy and batch, with the particle size printed on the label itself. Traceability starts here: without a batch number, there's no way to qualify anything afterward.

SamyPowder Fe-2709 tool steel container, 3.6 liter format and a particle size distribution of 15 to 45 microns, next to a part manufactured with it
SamyPowder Fe-2709 (tool steel), 3.6 L, particle size 15-45 µm. Next to it, a part manufactured with that same powder.
04 Open parameterization

The machine does not force you to buy the powder from us.

SamyStudio allows you to adjust power, Scan speed, frequency, energy density, fill strategy and layer thickness, and save the result as your own exportable material parameter set.

This isn't a commercial concession: it's a necessary condition for qualifying material that wasn't on the list from day one. A manufacturer who bought their software from a third party typically can't unlock those parameters even if they wanted to.

To develop materials without wasting kilos of expensive powder, there is the SamyFlex, a reduced volume module that is installed inside the ALBA 500 chamber and allows the manufacture of test specimens with a fraction of the material.

And where will the powder come from tomorrow?

Within the CDTI's MISSIONS program, we are working on obtaining powder suitable for additive manufacturing from ceramic and metal waste. If the starting material is waste with management costs, both the price of the consumable and the environmental footprint of the process decrease.

The powder, with the parameter set already made.

Seven alloys with clearly displayed prices and certificates included with each batch. And the machine keeps running on powder from whomever you choose.

Frequently Asked Questions

What you ask us about powder.

Can the leftover powder from a build be reused?
Yes, and that's normal: it's sieved and returned to the circuit. What needs to be monitored is the evolution of the chemical composition and particle size throughout the cycles. That's what the Garbi sieve is for, designed to sieve reactive powders in ATEX environments with vibration, ultrasound, and an inertable interior.
Is it dangerous to handle titanium or aluminium powder?
In fine powder form, yes: they are reactive and form explosive atmospheres. Therefore, the entire installation—screening, transfer, storage, and extraction—must be designed to meet ATEX standards from the outset, and not addressed with later additions.
Can I use powder from another supplier?
Yes. The parameterization is open, and there is no batch or supplier lock-in. If the powder meets the sphericity and particle size requirements of the process, the parameter set can be developed and used.
How much powder do you need to get started?
It depends on the volume of the vat, because it has to be filled even if the part is small. That is precisely the problem that the reduced volume module solves when it comes to testing a new material.